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2013, Chemical Engineering Research and Design
Pervaporation is proved to be a commercially viable membrane separation process by this time. However, to become a widely applied process in the industry it is of crucial importance to develop membrane properties, process and module design as well as proper modelling in professional software environment. In this work a pervaporation model improvement of the basic solution-diffusion model ) is recommended and tested on experimental data. The reason behind this improvement is that the transport coefficient cannot be considered as constant assumed in the basic model in a wide concentration range. The change of the transport coefficient is considered as an exponential function of the composition of permeating compound. This exponential dependency is assumed by the authors after investigating the shape of the flux curves measured in a wider feed concentration range. The accuracy of this improved model is experimentally tested with the pervaporation of isobutanol-water, n-butanol-water, and ethanol-water mixtures on commercial hydrophilic composite membranes. This model improvement gives accurate and reliable data for a wide range of feed concentration proving that the assumption of practically constant transport coefficient cannot be applied. Therefore the use of this improved model in professional flowsheeting software packages is more reliable and reasonable than the application of the basic model for the design and operation of pervaporation, or a more effective hybrid separation system including pervaporation.
Periodica Polytechnica Chemical Engineering, 2014
The industrial application of pervaporation as a membrane separation technology is increasing caused by the numerous advantages of this method. However, to complete engineering design, like in the cases of distillation, azeotropic distillation and absorption, reliable and adequate modelling of the process in flowsheeting environment is indispensable. A proper model is especially needed if the more complicated but more economical and environmentally sound hybrid separation methods are designed or investigated. In this study two pervaporation models, the solution-diffusion model of Rautenbach [1] and its developed form [2], are compared and evaluated with computer simulation on the dehydration processes of isobutanol-water and ethanol-water mixtures. Simulations of a hybrid separation method containing pervaporation for the separation of these mixtures are performed, thus proving the importance of using a proper pervaporation model regarding the discrepancies caused by the application of a false model.
Journal of Chemical Technology & Biotechnology, 2005
This work presents a simplified model of wide applicability for the determination of the pervaporation flux through hydrophilic membranes, provided that the adsorption isotherm of the permeating species onto the pervaporation membrane has a linear shape. The model predicts the pervaporation flux as a function of the activity of the penetrant in the liquid phase and the operation temperature. Experimental results obtained working with two polymeric membranes (CMC-CF-23 and Pervap 2256) applied to the dehydration of tetrahydrofuran (THF) and to the separation of methanol from alcohol-ether mixtures, respectively, have been satisfactorily correlated and the characterising parameters have been obtained. Furthermore, the model has been also tested against results obtained with two ceramic membranes, Pervap SMS and zeolite NaA, applied to the dehydration of ketonic mixtures and of tetrahydrofuran respectively.
2014
The growing demand for energy and expected oil depletion have dramatically increased the fuel prices all over the world. Consequently, research and development are motivated to look-up other alternatives and discoveries to recover the shortage and maintain the fuel prices at lower rates. Ethanol is considered to be one of the fossil fuel alternatives which can be produced from renewable resources(Biomass) such as molasses (byproduct of cane sugar industry) . molasses can be fermented then separated from water using the pervaporation membrane technology .The aim of this study is to model and simulate the permeable evaporation (pervaporation) membrane unit for the separation ethanol-water mixture at different operating conditions. The investigation of the permeable evaporation (pervaporation) model has been conducted by altering the mixture inlet temperature and concentration step wise. Due to the model complexity, simulation of the process has been conducted on a computer program tha...
Polymers, 2020
High energy demand, competitive fuel prices and the need for environmentally friendly processes have led to the constant development of the alcohol industry. Pervaporation is seen as a separation process, with low energy consumption, which has a high potential for application in the fermentation and dehydration of ethanol. This work presents the experimental ethanol recovery by pervaporation and the semi-empirical model of partial fluxes. Total permeate fluxes between 15.6–68.6 mol m−2 h−1 (289–1565 g m−2 h−1), separation factor between 3.4–6.4 and ethanol molar fraction between 16–171 mM (4–35 wt%) were obtained using ethanol feed concentrations between 4–37 mM (1–9 wt%), temperature between 34–50 ∘C and commercial polydimethylsiloxane (PDMS) membrane. From the experimental data a semi-empirical model describing the behavior of partial-permeate fluxes was developed considering the effect of both the temperature and the composition of the feed, and the behavior of the apparent activ...
Pervaporation is the partial vaporization of a liquid mixture through a nonporous membrane and useful in breaking azeotropic and close boiling binary systems. Gas permeation is facilitated by the partial pressure gradient across a similar dense membrane and applied for air separation, purification of natural gas and biogas and even olefin-paraffin mixtures. These two processes are dealt with in terms of principle, mechanisms of separation, synthesis and characterization of appropriate membranes followed by case studies conducted in the laboratory which have lead to successful results. Some of the experimental data include dehydration of liquid propellants and separation of acid gases CO2 and H2S by gas separation. State-of-the art of both processes reveal that they have been commercialized in western countries for alcohol dehydration and natural gas sweetening, but could not make much headway in developing countries due to huge capital investment, operating cost and lack of awarenes...
Desalination, 2002
This work reports the pervaporative separation of ethanol from ethanol -ethyl ter butyl ether mixtures using a commercial membrane, PERVAP2256, that previously showed an interesting behavior in the separation of methanol-MTBE mixtures. Pervaporation flux has been obtained and analyzed as a function of feed composition in the range of ethanol concentration of 30-50 wt % and temperature in the range of 50-70°C whereas permeate pressure was kept constant in all the experiments and equal to 3 mmHg. Pervaporation fluxes showed an exponential dependence with both variables, that in the case of temperature fitted to an Arrhenius type expression. Achievement of steady state conditions referred to the pervaporation flux needed of long times that depended on the previous history of the membrane; thus new membranes needed a long conditioning period before reaching steady state that was considerably shortened in subsequent changes of the operation conditions.
Separation and Purification Technology, 2000
A set of equations for design and optimisation of solvent dehydration by pervaporation is developed based on a model of mass transport through membranes that permeate preferentially water. This model assumes a mechanism of sorption-diffusion-desorption and introduces a diffusion coefficient which is dependent on the membrane water concentration and on the feed temperature. The integration of Fick's law with the adequate boundary conditions yields the partial fluxes of water and solvent as a function of parameters pertaining to pervaporation operating conditions and to membrane characteristics. These parameters are obtained by the fitting of the flux equations to experimental data for the partial fluxes versus the feed water concentration relative to the permeation of the mixture water/2-methoxyethanol through GFT Pervap 1000 membranes. The laboratory experiments were carried out with mixtures of feed water content ranging from 15 to 0.1% w/w and at feed temperatures of 45, 72 and 80°C. The design equations with fitted parameters are also used to assess the dehydration of 2-methoxyethanol through the determination of the membrane surface area for different feed water contents, from 4 to 15% w/w, and for different specifications of water content in the final product, from 0.1 to 1% w/w. The design equations can also be used in the optimisation of the energy requirements and as a tool for the techno-economical analysis of pervaporation dehydration for solvent recovery.
Separation and Purification Technology, 2005
The effect of the membrane thickness on the pervaporation separation of methanol and methyl tertiary butyl ether mixtures through membranes was studied. Membranes of a wide range of thicknesses were prepared from two different polymers: cellulose acetate and poly(2,6-dimethyl-1,4-phenylene oxide). For each membrane, the experiments were performed at the same feed pressure, feed temperature and permeate pressure. The results showed that the permeate flux through both membrane types decreased markedly with increasing the membrane thickness, while the separation factor remained nearly constant. This behavior was discussed in terms of a resistance-in-series model.
Desalination, 2002
This work reports the pervaporative separation of ethanol from ethanol ethyl ter butyl ether mixtures using a commercial membrane, PERVAP 2256, that previously showed an interesting behavior in the separation of methanol-MTBE mixtures. Pervaporation flux has been ...
Separation Science and Technology, 1996
Central European Journal of Chemistry, 2007
Hybrid separation processes are becoming more and more important in the practice if membrane technologies are also involved. In this work, a systematic investigation is completed for three sequence alternatives of distillation and pervaporation. These are the following: pervaporation followed with distillation (PV+D), distillation followed with pervaporation (D+PV), two distillation columns and a pervaporation unit between them (D+PV+D). The hybrid
Modeling of Pervaporation process for water-alcohol separation with polymer membrane was performed using COMSOL Multiphysics software. Modeling was performed for two parts of the membrane and feed channel. For the feed section of the semiconductor, there is a mass transfer and semiconductor transfer term, while only the mass transfer occurs in the membrane. The flux from the membrane was calculated for the various concentrations and temperatures of the feed by the software. The concentration profiles in the membrane and the profile of speed and concentration in the feed channel were calculated for different operating conditions. The results showed that the modeling error to predict the flow of flask from the membrane for various feed concentrations (1.5-2.1%) was acceptable. For feed at different temperatures, the calculated error values are between (2.7-5.5) percent. Also, the speed and concentration profiles in the input channel of the feed and inside the membrane are calculated for the velocity and concentration of different feed intakes and along the channel by the software and the results are presented according to the results obtained, it can be concluded that the modeling of the evapotranspiration process using COMSOL Multiphysics software can help predict the results and determine the design parameters of the process.
Journal of Membrane Science, 2020
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Chemical and Petroleum Engineering, 1997
At the present time, homogeneous liquid systems are separated by traditional methods: fractionation, adsorption, distillation, or liquid extraction. These methods, however, require either cumbersome equipment or a generous energy supply to achieve high-quality separation, or they (for example, extraction methods) are associated with the need for further treatment of the mixture being formed.
Chemical Engineering Science, 1995
Membrane separation process has become one of the emerging technologies that undergo a rapid growth for the past few decades. Pervaporation is the one of the membrane separation processes that have gained increasing interest in the chemical and allied industries. Pervaporation has significant advantages in separation of azeotropic systems where traditional distillation can recover pure solvents with the use of entrainers, which then must be removed using an additional separation step. Pervaporation can be used to break the azeotrope, as its mechanism of separation is quite different to that of distillation. This review presents the separation of Azeotropic mixture such as ethanol-water by using Pervaporation. The fundamental aspects of Pervaporation over different types of membrane are revived and compared. The focus of this review is on separation of azeotropic mixture by using different membrane and effect of various parameters on Pervaporation.
Journal of Applied Polymer Science, 1995
The free-volume model for pervaporation has been modified by considering the polar path, in order to apply the model to membranes containing hydrophilic groups. The free-volume parameters were determined by inverse gas chromatography. For the polyacrylonitrile (PAN) membrane, the transport mechanism could be analyzed only by the free-volume model; however, for a membrane containing a hydrophilic moiety, the transport properties could be interpreted by the modified model. In water/ethanol mixtures, ethanol transports through the membrane matrix, while water permeates through the polar pathways consisting of polar groups or ions and water molecules as well as through the membrane matrix. 0 1995 John Wiley & Sons, Inc.
Scientific Reports, 2017
Development of novel membranes with optimal performance, selectivity, and stability is a key research area in membrane technology. In the present work aromatic polyamidoimideurea (PAIU) is synthesized and tested as promising membrane material for separation of water and alcohol mixtures. The PAIU membrane structure, density, and transport properties are studied. Mass transfer of water and isopropanol through the membrane is estimated by sorption and pervaporation tests to determine equilibrium sorption degree, diffusion coefficients, flux through the membrane, and separation factor. Two techniques of sorption study from liquid and from vapor phases are used as novel approach to experimental study of mass transfer. The vapor sorption calorimetry permits to analyze the behavior of the polymer material in sorption process. In pervaporation of water-isopropanol mixture, almost pure water mainly permeates through PAIU membrane. To improve the performance, a double layer membrane containing a thin PAIU layer on the surface of porous poly(phenylene oxide) support is developed. The double layer membrane is extremely effective in dehydration of isopropanol. Membrane technologies have found its application in industrial and ecological processes due to their operational simplicity, low power consumption, modular and compact equipment as compared to physical and chemical analogues 1, 2 . Pervaporation is a membrane process that allows separating the components of the liquid mixture by transfer through the membrane by permeation and vaporization 3 . The membrane acts as a selective barrier between the two phases -the liquid phase of feed and the vapor phase of permeate. The mass transfer through the membrane occurs by the mechanism of "solution-diffusion" 4 with the following stages: adsorption of a penetrating component on the membrane surface, dissolution of a component in the membrane material, diffusion of the component through the membrane and desorption from the back side of the membrane. Transport of small molecules through the polymer membrane can be described by the equation: P = D • S, where P is the permeability coefficient, D is the diffusion coefficient, and S is the solubility coefficient. In pervaporation the limiting stage that determines the intensity of the transfer is sorption and dissolution of the components in the membrane material; solubility is a thermodynamic constituent of the mass transfer process 5 . Pervaporation process is widely used in separation of various liquid mixtures such as solutions with similar boiling points, thermally sensitive compounds, including organic-organic and water-organic mixtures with azeotropic point 6 . Separation of water-isopropanol mixture is one of the known applications of pervaporation 7-9 . The isopropanol is widely used as a cleaning agent in modern chemical, semiconductor, and electronic industries. Dehydration of wasted isopropanol is essential from environmental and economical points of view. The existence of water-isopropanol (12.2: 87.8 wt%) azeotropic mixture causes difficulties in isopropanol recovery by
World Academy of Science, Engineering and Technology, International Journal of Energy and Power Engineering, 2017
In this thesis, a theoretical description of mass transport through membranes used in pervaporation separation processes has been investigated for both dense polymeric membranes and mixed matrix membranes (MMMs). Regarding the dense polymeric membranes, the Maxwell-Stefan model was extended to consider the effect of the operating temperature and membrane swelling on the mass transport of species within the membrane. The model was applied semi-empirically to predict the membrane properties and separation performance of a commercial Polydimethylsiloxane (PDMS) membrane used in the pervaporation separation of butanol from binary aqueous solutions. It was observed that the extended Maxwell-Stefan model has an average error of 10.5 % for the prediction of partial permeate fluxes of species compared to roughly 22% for the average prediction error of the Maxwell-Stefan model. Moreover, the parameters of the model were used to estimate the sorption properties and diffusion coefficients of components through the PDMS membrane at different butanol feed concentrations and operating temperatures. The estimated values of the sorption properties were observed to be in agreement with the literature experimental data for transport properties of butanol and water in silicone membranes while an exact comparison for the diffusion coefficient was not possible due to large fluctuations in literature values. With respect to the MMMs, a new model was developed by combining a one-directional transport Resistance-Based (RB) model with the Finite Difference (FD) method to derive an analytical model for the prediction of three-directional (3D) effective permeability of species within ideal mixed matrix membranes. The main novelty of the proposed model is to avoid the long vii Chapter 3: Mass transfer in mixed matrix membranes (MMM's
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